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Discussion Forums - The Hendrix Group
HomeHomeDiscussionsDiscussionsOil Refinery Co...Oil Refinery Co...Propane sphere repairPropane sphere repair
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3/24/2008 9:00 AM
 
After making 100% TOFD to the welds of a propane sphere there were detected liner discontinuities such as localized cracks in the welds link of the dome to shell buds at several deep thickness (plates thickness 40mm). After this first inspection the defects were mechanically removed and the remaining thicknesses were controlled by UT The crack repairs have been done through filler welding at a controlled temperature and 100% UT control and magnetoscopy The sphere was then submitted to a PWHT at 620%C2ºC during 2 hours following by slow cooling. After PWHT, the sphere was again submitted to 100% of UT and magnetoscopy and there has been found new defects in zones out of the repaired ones. These defects have also been removed and after being repaired they originate new defects in adjacent zones. After metallographic replicas we found intergranular micro cracks Now we are going to repair all the indications given by TOFD, even the ones which can be accepted by the codes. We thing that the defects found have been induced by atomic hydrogen which is now molecular hydrogen arrested inside the micro voids, so we need to have the steel as much clean as possible to avoid more defects induction. Please Share Luis Marques
 
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3/25/2008 9:00 AM
 
Luis See reply for this separately in another message you have posted C.V.Srinivasan Nishi Engineers pvt ltd India March 25, 2008 E-mail: nishi@vsnl.com > >After making 100% TOFD to the welds of a propane sphere >there were detected liner discontinuities such as localized >cracks in the welds link of the dome to shell buds at >several deep thickness (plates thickness 40mm). > >After this first inspection the defects were mechanically >removed and the remaining thicknesses were controlled by UT > >The crack repairs have been done through filler welding at a >controlled temperature and 100% UT control and magnetoscopy > >The sphere was then submitted to a PWHT at 620%C2ºC during 2 >hours following by slow cooling. > >After PWHT, the sphere was again submitted to 100% of UT and >magnetoscopy and there has been found new defects in zones >out of the repaired ones. > >These defects have also been removed and after being >repaired they originate new defects in adjacent zones. > >After metallographic replicas we found intergranular micro >cracks > >Now we are going to repair all the indications given by >TOFD, even the ones which can be accepted by the codes. > >We thing that the defects found have been induced by atomic >hydrogen which is now molecular hydrogen arrested inside the >micro voids, so we need to have the steel as much clean as >possible to avoid more defects induction. > >Please Share > > >Luis Marques >
 
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HomeHomeDiscussionsDiscussionsOil Refinery Co...Oil Refinery Co...Propane sphere repairPropane sphere repair


  

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